Job Description

Mid-Level Mechanical Assembly TechnicianPerforms mid-level, complex mechanical assemblies utilizing automated/semi-automated assembly equipment. Executes precision functional testing including pressure, fluid flow, standard leak, and specialized Helium leak testing.Advanced & Automated AssemblySet up and operate or semi-automated assembly equipment (e.g., automated fastening systems, or computer-controlled torque systems).Perform complex, multi-tier mechanical assemblies requiring tight tolerances, intricate internal components, and precise alignmentsPressure, Flow, and Leak TestingHydrostatic & Pneumatic Pressure Testing: Set up and safely operate high-pressure test benches to verify structural integrity and proof-pressure limitsFlow Testing: Connect and execute fluid/airflow testing to validate that components meet specific volumetric or mass flow-rate requirementsHelium Leak Testing: Operate specialized Helium mass spectrometer leak detectors. Perform hard-vacuum or sniffing testing techniques to detect micro-leaks to strict aerospace leak-rate specificationsInspection & Quality ControlInterpret complex aerospace blueprints, schematics, engineering drawingsReview and validate data logs from automated test equipment to ensure compliance with acceptance criteriaProcess Control & EfficiencyMonitor test fluid cleanliness, system pressures, and gas supplies (Helium/Nitrogen), proactively replacing filters or cylinders to prevent downtimeMaintain cycle-time awareness, tracking actual assembly and test times against standards to optimize throughoutStage and manage production flow using the ERP system, ensuring immediate transition between assembly and testing cellsTroubleshooting & MaintenanceDiagnose and resolve common test stand alarms, fixture leaks, and assemblyPerform routine maintenance and daily calibration verification on test benches, gaugesMentorshipDemonstrate a willingness and ability to mentor and train Assembly teammates on proper mechanical techniques, equipment operation, and safetyRequirementsExperience with finite assemblyExperience with conducting pressure, flow, and leak testing

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